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Portable DC Charging Station Test and Measurement Comprehensive Instrument - PEV7002

Release time:2025-09-26 Click count:0

The Skonda portable DC charging pile testing and metering comprehensive instrument PEV7002 has the functions of interoperability specification testing, communication protocol consistency testing, and metering verification testing specified by national standards. Mainly used for performance testing, communication protocol testing, and metrological verification of newly installed DC charging piles, repaired charging piles, and upgraded charging piles. The comprehensive instrument has the characteristics of high accuracy, small size, light weight, and easy portability, which can meet the measurement and performance testing needs of various occasions such as laboratories and on-site. The comprehensive instrument has a measuring module that meets the metrological verification regulations of JJG 1149-2018 Electric Vehicle Off Board Charging Machine, and software functional modules that meet the testing requirements of GB/T 34657.1-2017 Electric Vehicle Conductive Charging Interoperability Test Specification Part 1 Power Supply Equipment. The software functional module implements the testing requirements for the "GB/T 34658-2017 Communication Protocol Consistency Test between Off board Conductive Chargers and Battery Management Systems for Electric Vehicles" test project. Built in simulation vehicle BMS software, the software complies with the protocol standard GB/T 27930-2015 Communication Protocol between Off Board Conductive Chargers and Battery Management Systems for Electric Vehicles and is compatible with the requirements specified in GB/T 27930-2011 version. Equipped with two 250A charging gun holders and complying with the requirements of "GB/T 20234.3-2015 Connection Devices for Conductive Charging of Electric Vehicles Part 3: DC Charging Interface".

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Features:

Having pile end signal voltage, current, CC1,CAN, Auxiliary power supply, abnormal synchronization signal and other output terminals can be connected to other testing instruments for testing and inspection of pile end signals

When measuring, the load is allowed to be connected to the actual vehicle or any simulated load

It has the function of detecting environmental temperature, calculating the error caused by temperature based on the actual working scene temperature, and determining the measurement results.

Equipped with GPS timing function, it can perform Beijing time timing error testing on the charger.

Equipped with a charging timing test interface, it can be connected to the front-end voltage of K1K2 relay, gun feedback S signal, and emergency stop pile end signal

The comprehensive instrument has a 16 channel timing synchronization measurement function, which can meet the timing testing related to interoperability testing. Specifically T1,T2,T3,T4,T4->T5,T6,T9,T10,T6->T10,T11,T12,T13,T11->T13,T14,T15,T16,T17,T19 Wait.

Control the pilot voltage limit test project, and ensure that the control pilot circuit complies with the principles specified in GB/T 18487.1-2015 Electric Vehicle Conductive Charging System Part 1: General Requirements. It has built-in K5 and K6 switch state simulation functions, built-in R4 resistor simulation module, and a resistance adjustment range of 400 Ω to 5000 Ω with a step size of 1 Ω.

Insulation reverse connection module: It can meet the insulation and reverse connection testing of chargers, with a test voltage range of 0 V to 1000 V, an insulation resistance adjustment range of 10 k Ω to 610 k Ω, and a step size of 5 k Ω.

It has the function of measuring the voltage, current, auxiliary power supply voltage, and CC1 voltage of DC charging stations.

Internally integrated battery voltage simulator with a voltage range of 0-1000V, used for testing the timing process of charging pile startup.

Can export BMS communication messages in EXCEL format with message parsing comments.

Built in national standard testing projects, automated program testing and report generation to facilitate changes and upgrades to national standard items.

It has the function of generating test report templates, and generates test report formats according to the client's layout format. The report formats can be TXT, EXECL, XLC, WORD.

Test project submodule, network data interface, supporting cross platform calling.

The testing module of the software platform has structured input and output standard data, which is easy to parse and call.

Equipped with a 10 inch high-definition LCD touch screen, it is convenient for users to touch and operate.


2.1. Basic functional items

2.1.1. BMS simulator

NO.test project
1Measurement of charging station parameters

1. Charging voltage

3. BMS auxiliary power supply voltage

5. Charging time

2. Charging current

4. Current SOC

6. Current charging status

2BMS battery parameter settings

1. Communication protocol version

3. Maximum individual voltage

5. The nominal total capacity of the battery

7. Maximum allowable charging current

2. Battery type

4. Maximum allowable temperature

6. Maximum allowable charging voltage

8. Current battery voltage value

3Charging parameter settings

1. Charging mode

3. Charging request current

5. End of charging SOC

2. Charging request voltage

4. Charging start SOC

6. Total charging time

4BMS state simulation

1. Vehicle interface status simulation

3. Mechanical switch S state simulation

5. Simulation of R4 Resistance in Control Guidance Circuit

7. Simulation of insulation fault resistance value

2. Simulation of PE pin status in vehicle interface

4. Communication state simulation

6. Insulation fault state simulation

5BMS message anomaly simulation

1. The voltage of a single battery is too high

3. Battery SOC too low

5. Battery charging overcurrent

7. Abnormal insulation status

9. BMS actively terminates

11. Abnormal high voltage relay

13. Termination of other faults

2. The voltage of a single battery is too low

4. Battery SOC too high

6. The battery temperature is too high

8. The connector status is abnormal

10. BMS abnormal termination

12. Abnormal voltage at detection point 2


2.1.2. Interoperability specification testing

It can meet all the testing items specified in the national standard GB/T 34657.1-2017 Test Specification for Interoperability of Conductive Charging of Electric Vehicles Part 1 Power Supply Equipment, as shown in the following table:

serial numberprojectTest NumberCorresponding chaptersPEV7002
1Charging control status testConnection Confirmation TestD0.10016.3.2.1
Self check test of chargerD0.20016.3.2.2
Charging readiness testD0.30016.3.2.3
Charging phase testingD0.40016.3.2.4
Normal charging end testD0.50016.3.2.5
2Charging connection control timing testD0.60016.3.3
3Abnormal charging state testCommunication interruption testD0.45016.3.4.1
Switch S disconnection testD0.45026.3.4.2
Vehicle interface disconnection testD0.45036.3.4.3
Test for output voltage exceeding the allowable value of the vehicleD0.45046.3.4.4
Insulation fault testingD0.25016.3.4.5
Continuity loss test of protective grounding conductorD0.45056.3.4.6
Other charging fault testsD0.45066.3.4.7
4Charging control output testOutput voltage control error test*D0.41016.3.5.1
Output current control error test*D0.41026.3.5.2
Output current adjustment time test*D0.41036.3.5.3
Output current stop rate test*D0.51016.3.5.4
Control pilot voltage limit testD0.60026.3.5.6

*The testing project requires an external load module PDCR-750-30 for automatic control.


2.1.3. Measurement of DC charging stations

Can meet all test items specified in the national standard GB/T 34658-2017 Communication Protocol Consistency Test between Off board Conductive Chargers and Battery Management Systems for Electric Vehicles; It can meet the metrological verification regulations of JJG 1149-2018 Electric Vehicle Off board Charging Machine, as shown in the following table:

Inspection Itemsinitial verification subsequent verification In use verification
Visual inspection+++
Insulation resistance test*++-
working error++-
indication error+++
Payment amount error+++
Clock indication error++-

*The insulation resistance test requires additional high-voltage equipment to be configured, and the test data is manually input.


2.1.4. Protocol Consistency Testing

All test items specified in the national standard GB/T 34658-2017 "Communication Protocol Consistency Test between Off board Conductive Chargers and Battery Management Systems for Electric Vehicles" can be met, as shown in the following table:

serial numbertest projectPEV7002
1Low voltage auxiliary power on and charging handshake stageTest case number DP.1001
Test case number DP.1002
Test case number DP.1003
Test case number DN.1001
Test case number DN.1002
Test case number DN.1003
Test case number DN.1004
2Charging parameter configuration stageTest case number DP.2001
Test case number DP.2002
Test case number DP.2003
Test case number DN.2001
Test case number DN.2002
Test case number DN.2003
Test case number DN.2004
Test case number DN.2005
Test case number DN.2006
Test case number DN.2007
Test case number DN.2008
Test case number DN.2009
Test case number DN.2010
3Charging stageTest case number DP.3001
Test case number DP.3002
Test case number DP.3003
Test case number DP.3004
Test case number DP.3005
Test case number DP.3006
Test case number DP.3007
Test case number DN.3001
Test case number DN.3002
Test case number DN.3003
Test case number DN.3004
Test case number DN.3005
Test case number DN.3006
Test case number DN.3007
Test case number DN.3008
Test case number DN.3009
Test case number DN.3010
4Charging end stageTest case number DP.4001
Test case number DP.4002
Test case number DN.4001
Test case number DN.4002
Test case number DN.4003
Test case number DN.4004


2.2. Technical specifications and parameters

2.2.1. Measurement specifications

measurement
DC voltagerange1000V
scope1000V
accuracy±0.05%+0.05%F.S.
resolution20mV
direct currentcurrent range250A
scope250A
accuracy±0.1%+0.1%F.S.
resolution5mA
poweraccuracy±0.2%+0.2%F.S.
Timing function
Time series measurementnumber of channels16
scope0.1s-300s
precision±1ms(≤1000ms);±(0.1%±10ms)(>1000ms)
resolution100us
Timing pointVoltage, current, CC1 voltage, CC2 voltage, EPO enable, electronic lock signal, Relay enable, CC CLOSE, CC OPEN, etc
Message measurementnumber of channels24
scope100us-1800s
precision

±0.3ms(≤10ms);±1ms(10ms~1000ms);

±(0.1%±10ms)(>1000ms)

resolution10us
Timing pointCHM、BHM、CRM、BRM、
BCP、
CTS、
CML、
BRO_00、
CRO_AA、
CRO_00、
CRO_AA、
BCL、
BCS、
CCS、
BSM、
BMV、
BMT、
BSP、
BST、
CTS、BSD、CSD、
BEM、CEM
simulation
battery voltagescope0-1000V
precision0.2%F.S.
R4 resistorscope400-5000Ω
resolution
insulation resistancescope10k-610kΩ
resolution5kΩ


2.2.2. Measurement parameters

DC voltagerange30V、100V、300V、500V、1000V
scope(0~110%)RG
accuracy±0.05%RD(30V≤V≤1000V)  ±(5ppm*RD+5ppm*RG)/℃
resolution0.005%RG
direct currentcurrent range250A
scope(0~110%)RG
accuracy±0.05%RD(5A≤I≤250A)  ±(5ppm*RD+5ppm*RG)/℃
resolution0.005%RG
poweraccuracy±0.05%RD (30V ≤ U ≤ 1000V,5A ≤ I ≤ 250A)
electric energyaccuracy±0.05%RD (30V ≤ U ≤ 1000V,5A ≤ I ≤ 250A)
Electric pulse outputOutput constant1-2000000000
maximum frequency160kHz
pulse typeTTL/CMOS compatible level output
Electric energy pulse inputpulse constant1-2000000000
Range of turns1-999999999
Maximum received pulse frequency50kHz
GPS timingprecision±1us
clockaccuracy±0.1ppm
temperature measurementaccuracy±0.3℃
resolution0.1℃
Humidity measurementaccuracy±4%
resolution0.01


2.2.3. System Parameters

power supplyInput voltage range85-264Vac   @47-63Hz
Maximum Power Consumption60VA
peripheral interfaceUSB2
RS2321
LAN1
WIFI1
4G network interface1
human-computer interaction
10-inch touch screen
ambient temperatureOperating Temperature-30℃~55℃
Operating Humidity≤ 95% non condensing
Storage temperature-40℃~70℃
warm-up time5 minutes
Dimensions & WeightDimensions (length * width * height)613*488*341mm
Weight29kg

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